Numerical Simulation of Sterilization Processes for Shear‐Thinning Food in Taylor‐Couette Flow Systems

The performance of the Taylor‐Couette flow apparatus as a heat sterilizer is numerically investigated. The destruction of Clostridium botulinum and thiamine (vitamin B1) was selected as model reaction. When Taylor vortices were formed in the annular space, the heat transfer significantly enhanced as compared to the case without vortex flow. As a result, the equivalent lethality calculated from the temperature field increased, which is regarded as a quantum leap. Conversely, the improvement of heat transfer induced destruction of thiamine. These results suggest that there is a trade‐off relationship between the enhancement of heat transfer and the avoidance of thermal destruction of nutritional components. In conclusion, the Taylor‐Couette flow sterilizer has the potential for process intensification in heat sterilization processes.     

Synthetic copolymer (AM/AMPS/DMDAAC/SSS) as rheology modifier and fluid loss additive at HTHP for water-based drilling fluids

In the petroleum industry, high temperature and high pressure (HTHP) would dramatically worsen rheological properties and increase fluid loss volumes of drilling fluids. Synthetic polymer as an indispensable additive has attracted more and more attention recently. In this article, a new copolymer (named AADS) of 2-acrylamide-2-methylpropanesulfonic acid, acrylamide, dimethyl diallyl ammonium chloride, and sodium styrene sulfonate was synthesized through aqueous solution polymerization. The chemical structure of the copolymer was characterized by Fourier transform infrared spectroscopy and nuclear magnetic resonance. Moreover, its thermal stability was simultaneously analyzed using a differential scanning calorimetry. The results showed that the synthetic polymer contained all the designed functional groups, and its structure was consistent to the desired one. Under contamination of sodium chloride, AADS solution maintained relatively high viscosity in high concentration brine, showing a good antisalt capacity. Furthermore, the effect of AADS content and temperature on rheological behavior and fluid loss volume of the water-based drilling fluid (WBDF) containing the synthesized product were investigated according to the American Petroleum Institute standard. Results showed that the rheological and filtration properties of the prepared WBDF were improved with the increase in the AADS concentration before and after the thermal aging test. In addition, in the temperature range of 80–240 °C, a reversible rheological behavior was observed during the heating–cooling process, and the HTHP fluid loss was controlled within 22.5 mL, suggesting that the copolymer AADS was suitable for making WBDF s with high temperature resistance. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47813.     

Plastic-containing materials as alternative reductants for base metal production

Shredder residue materials are produced after the removal of ferrous and non-ferrous fractions from end-of-life electronic equipment. Despite the high plastic content and metal value in the ash, high percentages of these materials are currently sent to landfills. In this study, the potential of utilising shredder residue material and other plastic-containing materials as reducing agents was studied. Plastic-containing materials were co-injected with coal into a zinc-fuming furnace in Boliden-Rönnskär smelter. The data obtained from the trial, such as the data from the chemical analysis of the slag and the steam production, are discussed. The observations indicate that plastic-containing material can replace up to 1?ton?h^?1 of coal without a significant decrease in the zinc reduction rate.     

气瓶内部淬火过程的流动换热特性

 大直径厚壁气瓶内部淬火时的流动换热过程极其复杂，受到多种因素的影响，而研究气瓶内部压强和温度的变化规律对改善流动换热效果、提高产品组织性能具有重要的理论指导意义。以914 mm厚壁气瓶和瓶内流体为研究对象，建立了二维等效流 固耦合模型；采用多喷嘴系统对气瓶内外进行喷水淬火，研究了气瓶总长、喷水流速及淬火时间对瓶内压强及内壁温度的影响，通过间歇淬火试验验证了数学模型的正确性。结果发现，气瓶长度对瓶内压强和瓶壁温度的影响显著，喷水流速次之，当喷水流速大于8 m/s后，水量对瓶壁的冷却效果大大降低；气瓶内壁长度方向的温度梯度分别随气瓶总长的增加和淬火时间的延长而减小，但基本不受喷水量的影响。     

Design and synthesis of foam glasses from recycled materials

Recycling has emerged as an environmental key point due to the diminishing of natural resources and the generation of ever-increasing amounts of industrial solid wastes. Glass wastes are among the materials that attract great interest in the recycling concept. This work presents the results of foams production from four series of compositions. The first series comprises powders of a sodium-calcium-silicate sheet glass cullet as the main component, an alkali-earth aluminosilicate glass as an additive, and a reagent grade silicon carbide (SiC) powder as gassing agent. In the second series, the glass cullet was used in combination with fly ashes (FLA) as main components, while SiC waste from abrasive paper served as foaming agent. In the third and fourth series, carbonates (calcite and dolomite) were used for foaming powder mixtures composed of sheet glass cullet and FLA, and powdered cathode ray tube panel glasses, respectively. All the processing parameters, including the main components, the nature and content of foaming agents are shown to play a crucial role on the foaming ability and final properties of the glass foams.     

高湿黏性颗粒在聚四氟乙烯微孔膜滤料表面沉积特性的数值模拟

基于聚四氟乙烯(PTFE)微孔膜滤料扫描电镜(SEM)图像，建立PTFE微孔膜滤料微观结构模型，采用计算流体力学和离散单元法(CFD?DEM)耦合的方法对黏性颗粒在微孔膜滤料表面沉积特性进行模拟，引入液桥力模型，忽略范德华力的作用，统计计算域内颗粒的受力情况，分析了不同表面能条件下3~6 ?m粒径颗粒在微孔膜滤料表面的沉积特性，将模拟结果与黏附效率的经验公式进行对比。结果表明，黏附效率与经验值、颗粒受力与液桥力模型的相对误差均在6%以内，CFD?DEM耦合计算方法可用于模拟不同环境湿度条件下的颗粒沉积；过滤风速、粒径与黏性是影响沉积形态的重要因素，提高过滤风速及增大颗粒粒径与黏性，颗粒更易在滤料表面形成稳定的树突结构，黏附效率及含尘压降增加。环境相对湿度影响两物体间液桥体积，接触力影响颗粒沉积，当增加表面能与液桥体积时，接触力及液桥力均相应增加，根据受力平衡原理，环境相对湿度对颗粒沉积影响很大。     

基于CFD方法的铅铋冷却燃料棒束的热工水力特性分析

铅铋冷却快堆作为第4代反应堆候选之一具有安全性高等特点，研究其在正常工况下的热工水力特性具有重要意义。本文基于商用计算流体力学（CFD）软件STAR-CCM+，使用流固耦合的方法对带有绕丝结构的19棒束铅铋组件进行数值分析，探究了质量流量、功率等边界条件对组件内部流动传热特性的影响。模拟计算结果表明：CFD方法在子通道中心温度和壁面温度预测上与实验结果取得了较好的一致。同时，绕丝结构的存在使得子通道之间存在周期性的横向交混，并使得棒束表面温度呈现震荡。随质量流量的增加，子通道间横向交混增大。功率变化对通道间的横向交混速度的影响较小，冷却剂温度的横向分布无明显差异。     

Reusable Polyacrylonitrile-Sulfur Extractor of Heavy Metal Ions from Wastewater

Mercury, lead, and cadmium are among the most toxic and carcinogenic heavy metal ions (HMIs), posing serious threats to the sustainability of aquatic ecosystems and public health. There is an urgent need to remove these ions from water by a cheap but green process. Traditional methods have insufficient removal efficiency and reusability. Structurally robust, large surface-area adsorbents functionalized with high-selectivity affinity to HMIs are attractive filter materials. Here, an adsorbent prepared by vulcanization of polyacrylonitrile (PAN), a nitrogen-rich polymer, is reported, giving rise to PAN-S nanoparticles with cyclic π-conjugated backbone and electronic conductivity. PAN-S can be coated on ultra-robust melamine (ML) foam by simple dipping and drying. In agreement with hard/soft acid/base theory, N- and S-containing soft Lewis bases have strong binding to Hg²⁺, Pb²⁺, Cu²⁺, and Cd²⁺, with extraordinary capture efficiency and performance stability. Furthermore, the used filters, when collected and electrochemically biased in a recycling bath, can release the HMIs into the bath and electrodeposit on the counter-electrode as metallic Hg⁰, Pb⁰, Cu⁰, and Cd⁰, and the PAN-S@ML filter can then be reused at least 6 times as new. The electronically conductive PAN-S@ML filter can be fabricated cheaply and holds promise for scale-up applications.     

Mixed convection flow of a Maxwell nanofluid with Hall and ion‐slip impacts employing the spectral relaxation method

This article investigates the Hall and ion‐slip impacts on the mixed convection flow of a Maxwell nanofluid over an expanding surface in a permeable medium. The impacts of Brownian movement and thermophoresis parameters, Soret, Dufour, viscous dissipation, chemical reaction, and suction parameters, are, moreover, considered. Using the similitude changes, the partial differential equations with regard to the momentum, energy, and concentration equations are transformed to an arrangement of nonlinear ordinary differential equations, which are handled numerically utilizing a spectral relaxation method (SRM). The impacts of noteworthy physical parameters on the velocities, thermal, and concentration distributions are investigated graphically. Moreover, the numerical values of skin‐friction coefficients, local Nusselt number, and Sherwood number for different values of the mixed convection parameter $\left(\gamma \right),$ Deborah number $\left(\lambda \right),$ Hall parameter $({\beta }_{\mathrm{H}}),$ ion‐slip parameter $({\beta }_{\mathrm{i}}),$ Dufour number (Du), and Soret number $\left(\mathit{Sr}\right)$ are computed and tabulated. It is discovered that ascent in Deborah number reduces both the stream and transverse velocity profiles, while the inverse pattern is seen with augmentation in the mixed convection parameter. In addition, inverse patterns of the stream and transverse velocity profiles are seen with expansion in magnetic, Hall, and ion‐slip parameters. Besides this, the temperature and concentration disseminations decline with augmentation in Dufour number and chemical reaction parameters, respectively. It is likewise seen that both the skin‐friction coefficients lessen with expansion in Deborah number, and they ascend with upgrade in blended convection and ion‐slip parameters, while the opposite condition is noticed with augmentation in Hall parameter. Furthermore, the reverse trends of local Nusselt and Sherwood numbers are discovered with expansion in the Dufour and Soret numbers.